Process Reactors &
Pressure Vessels

ACME has the capacity to build more than 800 reactors at a time.

At the heart of every industrial process systems across industries is a Process Reactor. An industrial process reactor is an important chemical equipment that facilitates a wide range of processes such as optimal mixing, flow distribution, heat transfer, mass transfer, diffusion, etc. to deliver high-quality product.

Process reactor is a generic term used for equipment that carry out a variety of processes including hydrogenation, oxidation, ethoxylation, bio-fermentation, neutralization, bromination, chlorination, etc. and processes that require critical equipment to create a process conducive environment for the reaction to occur at desired levels. Depending on the nature of reaction, a reactor may serve as a holding tank, heat exchanger, mixing tank or a mass transfer device. Chemical reaction generates desired product and by-products that can be used in downstream processes.

GMP Reactor
Non GMP Reactor
High Pressure Explosion Bonded Reactor

ACME REACTORS

ACME understand that a successful commercial unit is an economical balance of all the above mentioned factors, and designs reactors after considering every minute detail of the process requirement, also including: yield, purity, pollution, temperature, pH, oxygen, operating costs, downtimes and nutrient concentration.

With proven expertise for adiabatic reactors, batch reactors, semi-batch reactors, continuous flow reactors, and more, ACME products have performed flawlessly delivering higher rate of desired output. ACME uses computational fluid dynamics (CFD) as a simulation tool for the development, design, and optimization of processes in chemical and biochemical engineering. With the use of latest and advanced software, ACME has gained its expertise in designing the reactors as per ASME Sec VIII Div. I & PED 2014/68/EU.

ACME is leading Designer, Manufacturer & Exporter of GMP, CGMP,
Non-GMP Process Reactors, explosion bonded reactor & Process Vessel in India.
We are focused on delivering customized designs of reactor & process
Vessels that perfectly align with client process requirements in diverse industries.

Functional Specifications:

Capacity: 50 L to 100 KL
Pressure Range: 0-130 Bar g
Temperature Range: -200 to 350 ^oC
Surface Finish – ≤ 0.4 μm.
Types –Monoblock or Flanged with Half Coil Limpet, Conventional Jacket, Dimple Jacket, Laser welded Jacket.
MOC -Hastelloy, Inconel, Nickel, Titanium, Stainless Steel, Carbon Steel, and Chrome-Moly-Vanadium Steels.
Complying with ASME SecVIII Div. 1 & ASME BPE Standards
Certifications – CE /PED / ASME U Stamp

Ranging from 0.01 m3 to 90 m3, ACME has manufactured cGMP compliant multiple capacity reactors and pressure vessels in various raw materials grades such as:

Austenitic Steels - SS 304/304L, SS 316/316L, SS 321, SS 317/317L, SS 904L
Duplex Steels - Duplex 2205, Duplex 2209,
Carbon & Mild Steels - SA 516 Gr. 70, IS 2062,
Exotic Steels such as - Hastelloy C-276, Hastelloy C-22, Titanium Gr. 2, alloy 20, Inconel, etc.

STRUCTURE OF A TYPICAL PROCESS REACTOR

Reactor with process-specific MOC

Agitators and Impellers

Process Parameterization

Process Inducing inlet

Outlet

FEATURES & BENEFITS

ASME SECTION 8, DIV 1 code used for reactor design and manufacturing

Thorough understanding of the process requirements
Optimal and robust process design with low power consumption
Authentic material of constriction
Great welding, excellent surface finishing (WPS/PQR qualified welders)
Appropriate heat treatment assures stress relief and longevity
Crack resistant material
Leakage-proof, inherently safe
Easy to clean
Very low maintenance cost
High quality standards to ensure easy functioning under various pressures

INDUSTRIES

Chemical Process Industry
Petrochemical Industry
Oil and gas refineries
Waste and Water treatment
Paper and pulp
Medical & Biopharmaceuticals
Fertilizers
Food
Beverages
Vegetable Oil
Dyes
Hydrogenation
Polymer industry
Paints
Mineral processing

APPLICATIONS

Catering to multiple process industries, ACME has developed its reactors to function efficiently in high pressure & high temperature applications, high corrosion resistance applications and Cryogenic applications.